Homebuilder’s Workshop
In Flight USA Homebuilder’s Workshop
Homebuilder’s Workshop columnist Ed Wischmeyer finds a nut and is happy to squirrel away supplies.
Ed Wischmeyer studies loss of control accidents and based on what he learns develops E-3 which caught the attention of AOPA Air Safety Institute Senior Vice Present Richard McSpadden.
Wischmeyer discusses electrical system errors, Covid-19 vaccines, and the South Carolina Breakfast Club
There's a lot of homebuilts for sale with prices that are, I think, way out of line. One of the popular rich boy toys these days is the AirCam on amphibious float.
By Ed Wischmeyer
Friday: Spent yesterday, the day before, and this morning getting the house and the hangar ready for Irma. In the hangar, everything that shouldn’t get wet or that could blow away went into plastic tubs and into the back of the car. In the garage, I moved some low-lying tools up off the floor, but it would be too much work to get everything high enough for a bad flood. In the house, the major concern was roof leaks, so I put plastic drop cloths over things that should not get wet… most of them, anyway. And if the neighbor’s pine tree fell on my house, or if the water level got up to the hardwood floors, well, too bad.
A friend who is on the insurance for the RV-9A will fly it somewhere safe, I’ll fly the RV-8 to my sister’s house in Knoxville. Irma is forecast to come up the East coast, so I’ll be well out of the way. A friend helps me hang storm shutters on the windows. They’re numbered, the windows are not, but it makes little difference, they all seem to fit. I go out to the hangar for a final clean up but I have all my baggage with me for the trip. Hey, weather is good, and if I wait until tomorrow morning and the weather is uncooperative, I’ll have no good options. I fly to Knoxville.
By Ed Wischmeyer
In the beginning of homebuilding were plans. Then came complete plans that included details like the canopy and the cowling. Then along came the first kits, which had all the materials you needed for the plane, a major advancement, even if it was all raw stock. Perhaps it was the Christen Eagle that first had pieces more or less ready to assemble, but the FAA started to get concerned that the builder wasn’t doing enough work.
Then the arguments proliferated, real and specious. One argument that prevailed was that a builder didn’t need to drive all 50,000 rivets for “education and recreation,” the FAA’s accepted motivations for homebuilding. A few hundred would be enough. And a builder shouldn’t have to build all 36 wooden wing ribs… you get the idea.
By Ed Wischmeyer
Oh, brave new world… with all the glass cockpits available for homebuilts, these days you can spend hours working on your airplane with only a laptop and high speed Internet, no screwdriver or wrench required. And with the cost of database updates, you can have the $100 hamburger without even having to drive to the airport. Keeping the database cards in a pill bottle makes them harder to lose, at least until that pill bottle plays hide and seek under the car seat.
Yes, I’ve been doing a lot of software update thrashing, hampered by instructions filled with mostly accurate statements and software that can often run correctly. That is, it can run correctly. And yes, I screwed up a bit too by not reading the screens carefully enough. My error, but as often happens with pilot error, I had help with inconsistent screen layouts.
One potential problem is that if you use an SD card that’s too big, it can cause problems, so I went and bought a pair of eight GB cards. At least I’m not working with early glass that can’t recognize an SD card bigger than two GB.
By Ed Wischmeyer
One of my definitions of “rich” is not having to take the airlines. So, trying to be rich, I reserved a cottage in Arizona for the month of May to help determine if I wanted to retire there. I then loaded the RV-9A to the gills and set off on a planned three-day trip from Savannah. Six days later, I arrived, thanks to embedded severe thunderstorms, low IFR, and high winds. Not to be deterred, I decided to fly myself home rather than trade the RV-9A in on something faster, like a unicycle. I set off on the three-day trip and got home, you guessed it, six days later.
The RV-9A was adequate for this trip, but barely big enough. I had a cardboard box in the right seat that held the oxygen bottle (O2 significantly increases my tolerance for turbulence), snacks, and everything heavy that I wanted to keep out of the baggage compartment to keep the c.g. under control. Part of the problem was that with a bar across the fuselage, shoulder height, right behind the seat backs, it’s extremely clumsy to access the baggage compartment in flight, so the right seat got converted to in-flight-accessible storage space.
By Ed Wischmeyer
Do you like the number three? Do you believe that it is possible to fly from coastal Georgia to central Arizona in three days? Do you remember what happened to the S.S. Minnow when it went
By Ed Wischmeyer
Do you like the number three? Do you believe that it is possible to fly from coastal Georgia to central Arizona in three days? Do you remember what happened to the S.S. Minnow when it went on a three-hour trip? (Hint: think Gilligan’s Island).
So I actually had a plan for this trip, me who’d rather do takeoffs and landings and approaches at home base rather than endure the interminable boredom of 30 min utes of straight and level to get to the next airport… and that plan was to fly from Savannah, Ga., to Prescott, Ariz., where I used to live and where, God leading, I might end up retiring full time or part of the year, with the winter months spent with my good friends and spinal surgeon in Savannah.
By Ed Wischmeyer
It turns out that in this electronic age, it’s really easy to do things differently from the old days of steam gauges. With the cost of avionics data updates these days, you can spend $100 for your hamburger without leaving the ground, and you can work on your plane for hours without any tools.
One project that I’ve been working on (a bunch) is getting the checklist for the RV-9A just as I’d like it. I’ve got buddies who also fly my RV-9A, and they were not satisfied with the “idiot-syncrasies” of my personal checklist. And that’s reasonable, as my checklist has memory crutches dating back 30 years to when I used to fly and instruct in planes that included three different kinds of turbochargers, all with different characteristics, some planes with retractable gear, some not. I needed memory crutches that would work with a wide variety of airplanes, and I still use them. Unencumbered with such history, they wanted an RV-9A checklist. Solution? Two checklists, one for me, one for them… Meets both needs.
By Ed Wischmeyer
I have very little going on in the homebuilder’s workshop, as I’m recovering (on schedule) from yet another spinal surgery, but my guys have been busy on the fuel system of the RV-9A. And I hope to restart flying within the next month, accompanied of course by a babysitter CFI on the first flight.
The most recent project was the fuel gauges, as the Garmin G3X glass cockpit lets you calibrate those puppies. Although calibration had been done when I bought the airplane, they didn’t seem to be reading right. And besides, I had removed the analog fuel gauges to make room for the second G3X touchscreen, possibly confusing the electrons. Anyway, the fuel gauges are now calibrated, as much as possible, that is.
By Ed Wischmeyer
In my experience, ailerons are the most significant factor in how much a pilot enjoys the aircraft handling qualities. The SeaRey amphibian has new Frise ailerons that are much lighter than the already sensuous ailerons of the LSX, and I’m looking forward to visiting the factory and trying them out. I do want to let the southeastern summer abate, so I can avoid the oppressive heat and humidity, though. The SeaRey discussion on the shores of Lake Winnebago with designer and old friend Kerry Richter was much more enjoyable because of the cooler Wisconsin summer.
Meanwhile, out in Arizona, my airport neighbor who built a full-scale replica Spitfire added servo tabs to his ailerons to reduce aileron forces. It was surprising to read that the original Spitfires had heavy ailerons and light elevators, the reverse of recommended practice, but pilots raved about the handling qualities of Spitfires. That seems to reinforce the observation that the great majority of pilots adapt to their airplane’s handling qualities instead of being objective about them. Pilots will often express many enjoyable qualities of their airplanes in ways that really describe their experiences with the aircraft rather than the aircraft itself. In any event, he won an award for his Spitfire, well deserved in my opinion.
By Ed Wischmeyer
This year, I drove from Georgia. I made eight stops in Atlanta, all on the freeway. I drove 13 hours and 550 miles the first day, 12 and 660 the next. Uff, da! But I’m here. I’ll go home a different route.
A few press releases came out on the way north. Garmin’s avionics now talks to ForeFlight, and Jeppesen Mobile Flight Deck, and that’s good news on several fronts. One is that ForeFlight is rather well done, an IMHO, and now Garmin avionics owners can get the best of both worlds. The other good news is that this is the first crack in Garmin’s closed system approach.
BeLite has a new ultralight, this one looking like a low wing version of their Cub series but with the fuselage chopped off at the base of the windshield and the top of the seat back. Electric power is planned.
On the way in Sunday morning, my first stop was to get press credentials. The obligatory magic trick is to show the good folks how to cut your IQ in half – and then you put the press pass around your neck.
By Ed Wischmeyer
So with the RV-9A in hand, it was time to learn to fly her properly. I’d made a few landings with the previous owner, and knew that I could land her safely, but that’s not nearly the same as flying the plane well.
Some of the quirks had to do with keeping the cylinder head temperatures at an acceptable level on climbout. A friend and I pulled the top cowling and found air leaks, fixing the easy ones at the front of the cowl. The engine still runs warm on takeoff and climb, but at 110 knots or so, the CHTs stay below 400 (most of the time) and the rate of climb is good, even with a fixed pitch prop. Even with the air leaks fixed, the engine air inlets are sized for cruise, so the high temperatures in climb may just be a fact of life.
With that relatively high climb speed, the RV-9A would not be good for mixing it up with Cessna 152s and 172s in the pattern. You’d eat ‘em up in the climb part of the traffic pattern.
The level off technique is like in other airplanes, only more so. In my Cessna, I’d start easing the power off 100 feet below the desired altitude, with the climb speed being the same as the pattern speed, 90 MPH or 80 knots. In the RV-9A, pattern speed is 60 knots, way slow because the plane doesn’t go down and slow down very well. The technique is to pull the power back to 1,200 RPM, traffic pattern power setting, a full 300 feet below pattern altitude. This lets you coast up and slow down at the same time.
People
By Ed Wischmeyer
EAA founder, Paul Poberezny, said that people come to EAA for the airplanes and stay for the people. For whatever reason, that seems an appropriate reminiscence on this clear, brisk Georgia winter afternoon.
The current issue of EAA Sport Aviation has a marvelous summary of the U.S. homebuilding movement, written by Richard VanGrunsven, the “RV” in the RV series of airplanes. In addition to being perhaps the preeminent homebuilt kit vendor, Van knew some of the very earliest homebuilders who coincidentally lived nearby in Oregon.
I first met Van at Oshkosh one year, about the time that the RV-4 came out. I had sent him three dollars or so for an information packet, and it came in the mail. Then I noticed an ad that said that the information packet was four dollars, but he had sent me the information packet anyway. At Oshkosh, I gave him the extra buck, and we had maybe a brief conversation.
Hope for the eFIRC
By Ed Wischmeyer
By way of happy accident, I managed to establish correspondence with George Perry, Senior Vice President who has taken over leading the (AOPA) Air Safety Institute. One thing led to another, and I was talked into taking their eFIRC, electronic (online) Flight Instructor Refresher Clinic.
The bottom line? Good things are starting to happen at ASI. The eFIRC show’s balance, perspective, candor and even humor are so refreshing to see in an aviation course, or any other course, for that matter. Dogmatism is diminished. These are all harbingers of good things to come and a very welcome change from past offerings.
Well and Truly Grounded
By Ed Wischmeyer
There’s a trick to avoiding having the FAA ground you for medical reasons. Just like in telling a joke, the answer is “timing.”
In my latest case, the problem is scoliosis, meaning, that my spine is not straight, but rather looks like the ground track of a pilot landing with a tailwheel for the first time. That spinal curvature puts pressure on the nerves coming out of the spinal column (stenosis) and that causes pain and, I’m guessing, eventually, could cause lack of full functionality.
The king-kong fix for this is spinal fusion, meaning, the doctor opens his erector set catalog to “implants” and gets all the metal bits and pieces to hold the selected vertebra in place until they can grow together, i.e., fuse. The downside of this is that with those vertebra rigidly affixed, stresses accumulate at the end of the fused region. A real world example is that on many sailplanes with extra stiffening around the spoilers, eventually the paint cracks around the end of the spoilers, indicating the stress.
Perspectives
By Ed Wischmeyer
So now that I’ve rejoined the ranks of “real” pilots with a homebuilt taildragger, namely an RV-8, here are my unimpeachable thoughts on life, the universe, and all that.
Tailwheel vs. Nosewheel
Actually, there are several kinds of tailwheel skills. There’s the faster landing tailwheel airplanes like the RV-8, and the slow landing kind like the AirCam I used to own. When I got the RV-8, it was a real surprise how much my skills had degraded. A tailwheel airplane will keep your skills at a level higher than required for a nosewheel airplane. But the flip side is that the nosewheel airplane is easier to land when you’re tired or in ugly wind conditions (safety), at night if you’re trying to make a wheel landing, and a nosewheel gives you over the nose visibility when taxiing (safety). There are few circumstances that legitimately demand a tailwheel, so the nosewheel wins hands down. But I’m not in any hurry to sell my new RV-8.
More Oshkosh Details
By Ed Wischmeyer
The gating factor for flying to AirVenture on the airlines is not airfare, it’s rental car rates. This year, I was late renting a car, and the rates in Appleton and Madison were both well north of $100 per day. However, Milwaukee still had rates a third of that, so that’s the airport I flew into. And for an extra $10 per day or so, I rented a Mustang.
The Mustang’s speedometer needle turned through only 180 degrees of arc, and the markings looked like they’d been copied from the 1970s – cluttered and hard to read. There were numerical readouts between the tach and speedometer that were clear and crisp, but the radio etc. panel in the center of the car had pixels as big as pizzas and as dim as your old girl friend. With the floaty suspension and the imprecise steering, you kind of herded the Mustang down the road as the slow-shifting automatic transmission encouraged the engine to make raucous noises before acceleration set in.
To be fair, this was a rental car, and there are undoubtedly other versions that are better tuned, but even the high-powered Mustang in the Ford pavilion had the same funky clunky speedometer markings. Disappointing.
My new RV-8 has very precise handling, by comparison, and I’m well on the way to flying it as well as I used to fly the old RV-4. Part of the drill is to do wheel landings and keep the tail up in the air as long as possible, and part of the drill is to not overcorrect on the steering. That’s all coming back, and today’s flight was at a much lower anxiety level than past flights. Now to start getting the G-tolerance back, something that might take a while at age 64. But back to Oshkosh.
RV-14
By Ed Wischmeyer
On Sunday at AirVenture, Van’s Aircraft’s Chief Engineer, Ken Krueger, was dropping helpful hints about a new RV-14. Carbon fiber, twin engine, amphibious, vertical takeoff and landing – and aerobatic! You get the idea… Van himself mentioned an RV-14, but gave no details, and for all I knew he was pulling my leg, too. But then on Monday, there was the RV-14 prototype.
The superficial description is that it is a two-seat RV-10, with slightly smaller dimensions. In a sense that’s true, but the start of the RV-14 was with people who were building RV-7s and putting in tons of junk so that they were overweight, as were the pilots, frequently. Krueger said that some of those were so overweight as to be miniature F-104s, a nice exaggeration. So in one sense, the RV-14 is a gadgeteer’s version of the RV-7, able to carry more weight, and with more room.
Vance AFB, Oklahoma
By Ed Wischmeyer
Ninety minutes north of Oklahoma City by car is Vance AFB in Enid, Okla., where my nephew recently got his Air Force pilot wings.
Leon Vance was a native of Enid – the Air Force folk refer to them as “Enoids” – and a WWII bomber pilot who won the Congressional Medal of Honor. The transport plane bringing him home was lost over the North Atlantic, after he survived a harrowing and heroic ditching of his B-24. But the relationship between Air Force and community is deeper than that – the citizens of Enid bought a wheat field and donated that for the then Army Air Corps to build a training base.
Wheat? In Oklahoma? Yes. Enid actually has the world’s third largest wheat storage capacity, and a grouping of maybe 30 concrete silos is referred to by the pilots as “the battleship.” This year, though, the drought is ferocious and this July was a contender for being the hottest month ever. Cloud bases were at 9,000 feet and the 25-knot wind did no cooling but only parched those out on the 100-plus degree flightline. Coming back into the air-conditioned flight ops building, there is a large fan at chest level to help you cool off.
Georgia On My Mind
By Ed Wischmeyer
The good news is that after 38 months of unemployment and 600 job applications, I’m now a contract employee with a major aerospace manufacturer in Savannah, GA. And that, in turn, leads us to the unlikely history of the RV-8A that I used to own.
The story starts nearly five years ago when I bought an AirCam at government auction at a screamingly good price. The plan was to fly it for three or four years and then sell it for enough to cover purchase price plus all the expenses of ownership. When I bought it, I lived in Arizona and thoroughly enjoyed flying it there. But, nine months after purchase, I (and it) moved to Cedar Rapids, Iowa.
Aerial sightseeing in the Midwest is not spectacular, like it is in other parts of the country, but the Midwest in summer is as beautiful as any other part of the country. Trouble was, summer – even stretching the definition to mean any time the temperature was above 50 degrees, sort of a minimum required temperature for a tolerable AirCam flight – was at best six months of the year. The AirCam was advertised for sale several times, but then I changed the ad to say, “Might trade for the right RV-8.”
Oliver Springs, Tennessee
By Ed Wischmeyer
My old Garmin 396 couldn’t find Oliver Springs airport, which is near Oak Ridge, Tenn., which is near Knoxville, Tenn., which is – aw, go look it up – but airnav.com and the trusty map application on my ancient, first generation iPhone could. AT&T cell phone service actually works way out here in the sticks in Tennessee.
What a cool place! Grass runway, a few hangars – one with a door, one with a few tarps across it, and a great selection of airplanes. There are three or four Cessna 182s, some 172s, and an immaculate Cessna 150 that’s been in the family for over 30 years. The owner was waiting for her instructor to show up to give her a BFR, and she explained, in her soft, Tennessee accent, that her husband had died a year ago. But the last thing he did was to rebuild the airplane, making everything new, and giving it an immaculate paint job. She also says that there are two flying clubs on the field.
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Ed Wischmeyer
We speak the same languages, he and I – airplanes, gliders, cars, music. We communicate well, relishing conversations with each other of a type that we rarely enjoy with others in our normal circle of friends. Generally, he is more knowledgeable than I on most of these topics, as he has done many of the things that I only read about, avidly, in my youth. For example, the widow of a well-known glider pilot I used to read about, a friend of his, is here today.
I have flown 600 nm on the sad occasion to attend is his late wife’s memorial service, to share these kinds of conversations and to fly with him.
He turns 87 this year, eight days before I turn 69. His wife left us six months ago, actually, but they wanted the memorial service to be in the spring. The uncooperative upper Midwest spring this year is late, and the day is cool, but at least the winds and rain have stopped. His house is on 74 acres of what is left of his ancestors’ farm, with trees in the back planted by his great-grandfather.
Beside the lilac tree in full bloom is a tent on the driveway with chairs for 112. The tent is full and 20 more stand at the back, outside, plus the ten men who sing a capella at various times during the service. This is not just a celebration of her life, it is a celebration of the life that these people have all shared. Centered on her, it is a celebration of community. I know only him, yet somehow this occasion makes us all friends.